Zebra 105925G-002 Datenblatt

980584-001 Rev. AService ManualZebra®P110i™/ P110m / P120i™Card Printers

4Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Ethernet ConnectionThe figure below shows the rear of the printer with the

94 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 6. From the information on the Test Card, update the printer’s firm

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 955.12 Left Side CoverStep 1. Locate the two screws that hold the Left Side

96 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.13 Printhead FanStep 1. Locate the Printhead Fan.Step 2. With a TORX T

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 975.14 Feed Cover SensorStep 1. Locate the Feed Cover Sensor.Step 2. With a

98 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.15 Linkage (Right Side and Left Side)Step 1. Locate the Linkage (right

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 995.16 Ribbon ID PCBA (P110i and P120i only)Step 1. Locate the PCBA.Step 2.

100 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 5. Remove the cover.Step 6. Slide the two springs off their respec

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1015.17 Lid SensorStep 1. Locate the Lid Sensor.Step 2. With a TORX T8 driv

102 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.18 Right Side CoverStep 1. Locate the two screws that hold the Right

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1035.19 Ribbon Flag Position SensorStep 1. Locate the Ribbon Flag Position

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 5LCD Panel MessagesLCD Panel messages fall into three categories: • Operati

104 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 4. With a TORX T8 driver, remove the screw holding the sensor in p

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1055.20 Encoder WheelStep 1. Locate the Encoder Wheel.Step 2. Compress the

106 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.21 Front CoverStep 1. Locate the Front Cover.Step 2. With a TORX T10

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1075.22 Motor and Roller LocationsExit Pressure RollerCleaning RollerMain D

108 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Ribbon Take-Up GearExit RollerPlaten RollerMain Drive RollerRibbon Take

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1095.23 Card Feeder (and Lid)Step 1. Locate the Card Feeder.Step 2. Remove

110 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 3. Push the shaft through the mounting holes thereby freeing the

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 111Step 5. Unwrap the spiral cable tie.Step 6. Free the ground wire by cutt

112 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 9. Remove the Card Feeder.

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1135.24 Flipper ModuleStep 1. Locate the Flipper Module.Step 2. Remove the

6Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Warnings (Printer will still operate)REMOVE CARD AT EXITCLEAN PRINTERCHECK

114 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 3. With a TORX T10 driver, remove the screw holding the Flipper M

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 115Step 6. Cut the cable ties holding the various cables and connectors.Ste

116 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.25 Card Sync SensorStep 1. Locate the Card Sync Sensor.Step 2. With

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1175.26 Pressure RollerStep 1. Locate the Pressure Roller.Step 2. Turn the

118 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 3. Carefully apply pressure to the roller to “pop” it loose. Step

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1195.27 Exit RollerStep 1. Remove the belts.a. Locate the two belts.b. Remo

120 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 2. Remove the rocker assembly.a. Locate the two springs. Note that

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 121c. With a TORX T10 driver, remove the screw (and washer) holding the roc

122 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A g. Remove the rocker assembly.Step 3. Remove the retainer clip on the E

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 123Step 5. With a TORX T10 driver, remove the screw holding the plastic ret

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 71.3 SpecificationsGeneral• Load-N-GoTM drop-in ribbon cartridge • 16-digit

124 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 7. Remove the retaining plate.Clip 2

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 125Step 8. With a Phillips screwdriver, carefully push the Exit Roller shaf

126 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A ReplacementStep 1. Check the Belt Tensioning Tool presets (Scale 1 = .0

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 127Step 3. Install the belts and associated gears and pulleys. The followin

128 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 4. Set the Belt Tensioning Tool in place. Note that the arrows ind

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 129Step 7. Set the Belt Tensioning Tool in place. Note that the arrows indi

130 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.28 ATM Card Feed SensorStep 1. Locate the ATM Card Feed Sensor.Step 2

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1315.29 ATM Pressure Roller & Card Drive Roller AssembliesStep 1. Locat

132 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 4. With a TORX T10 driver, remove the two screws; and disconnect t

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 133Step 6. With a flat-blade screwdriver, free the locking pins that hold t

8Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Ribbon Storage Information•True Colours® Ribbons will have a longer shelf

134 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 9. Remove the Card Drive Roller assembly.Locking Pin

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1355.30 Pressure Roller Lift MotorStep 1. Locate the Pressure Roller Lift M

136 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 6. Using a TORX T10 driver, remove the screw holding the gear (#3)

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 137ReplacementSlide the gears on their respective shafts in the order indic

138 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.31 Ribbon Take-Up MotorStep 1. Locate the Ribbon Take-Up Motor.Step 2

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 139Step 3. With a TORX T8 driver, remove the screw holding the motor gear (

140 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.32 Platen RollerWith the Ribbon Take-Up Motor removed, you can remove

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1415.33 Mag Encoder Assembly (Head and Sensor)Step 1. Locate the Mag Encode

142 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 6. Remove the Head & Sensor Cable Assembly from the Bracket. N

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1435.34 Stepper MotorStep 1. Locate the Stepper Motor.Step 2. Remove the ad

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 91.4 Card DimensionsISO standard dimensions for plain cardISO standard dime

144 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 4. With a 5.5 mm Hex driver, remove the four nuts (with attached l

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 145ReplacementStep 1. Check the Belt Tensioning Tool presets (Scale 1 = .07

146 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 3. Install the belts and associated gears and pulleys. The followi

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 147Step 4. Set the Belt Tensioning Tool in place. Note that the arrows indi

148 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 7. Set the Belt Tensioning Tool in place. Note that the arrows ind

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1495.35 Main Drive RollerStep 1. Locate the Main Drive Roller.Step 2. With

150 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 3. With a TORX T10 driver, remove the two screws holding the side

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 151Step 5. With a Phillips screwdriver, carefully push the Main Drive Rolle

152 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 7. Lift the assembly up and out of the Print Engine.Step 8. Slide

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1536Preventive Maintenance6.1 Cleaning SystemYour Printer includes a simple

10 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Declarations of ConformityDeclarations of ConformityFor a formal certifi

154 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 6.1.2 How to CleanStep 1. Place the printer power switch in the ON ( |

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 1556.2 Cleaning the PrintheadUse of the cleaning cards will normally do an

156 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 6.3 Magnetic Encoder CleaningUse the standard cleaning card process as

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 157APPENDIX AModel NumbersThe Zebra Product Number tells a story. Here is a

158 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Model numbers include identifiers that specify options using lettering

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 159Appendix BCard SenseTM Single CardFeed OptionPrinting a Single Card With

160 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Installing the Card SenseTM Single Card Feed KitStep 1. Set the printer

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 161Step 3. Place the black roller from the Single Card Feed Kit into the bl

162 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 8. Slide the Card Cleaning Cartridge into the slots provided at th

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 163Setting Up the Printer DriverStep 1. Open Printers and Faxes (click Star

Icons980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 11IconsThroughout this manual, different icons highlight important inf

164 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Printing a Single CardStep 1. Place the printer power switch in the ON

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 165APPENDIX CEthernet UpgradeIntroductionThis Appendix describes installing

166 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A ProcedureStep 1. Remove the printer’s Bottom Cover and Rear Cover; see

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 167Step 6. Use two TORX T10 screws and lockwashers to attach the Fan (remov

168 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 9. Use two 2-56 Panhead Screws to secure the Main PCBA to the Grou

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 169APPENDIX DSoftwareIntroductionThis section lists software commands to in

170 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Entering Software CommandsStep 1. From the Printers and Faxes list, rig

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 171Step 4. This brings up the Tools display. Step 5. Type the desired comma

172 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Software CommandsComplete information about each command, including des

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 173&E* Write Track Buffers+EC End of Print$F Clear Color Image Buffers!

12 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A

174 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A MR Check for Card Presence&N Select Magnetic Encoding Standard!NL G

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 175APPENDIX ESpares ListIntroductionThe following tables list the Spare Par

176 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A AssembliesKit # Description Model(s)105940G-231 KIT,P/H REPL,G4,P110I/P

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 177105912G-904 ASSY,PRINTSERVER,100 SMTP110i, P110m, P120i105940G-140 KIT,P

178 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 105940G-007 KIT,TRANSPORT,ENGINE,P120IP110i, P110m, P120i105925G-002 KI

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 179Enclosures & CoversKit # Description Model(s)105940G-107 KIT,COVER,F

180 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 105940G-101 KIT,PANEL,SIDE,RIGHTP110i, P110m, P120i105940G-102 KIT,PANE

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 181105940G-106 KIT,COVER,TOP P120i (blue)P120i105940G-229 KIT,COVER,TOP P11

182 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A FeederKit # Description Model(s)105940G-247 KIT, FEEDER ASSYP110i, P110

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 183FlipperKit # Description Model(s)105940G-TBD KIT,FLIPPER,P110iP110i, P11

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 132Installation and Setup2.1 General InformationThis section will guide you

184 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 105910G-108 KIT,MOTORP110i, P110m, P120i105940G-078 KIT,GEAR,120T,FLIPP

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 185105940G-070 KIT,TOP,CARRIER,CARD,FLIPPERP120i105940G-072 KIT,ARM,PLATEN,

186 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 105940G-129 KIT,C/A,FLIPPER SENSORSP110i, P110m, P120i105940G-079 KIT,G

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 187105940G-155 KIT,BRNG,FLNG,10MM ID,IGLIDURP110i, P110m, P120i105940G-168

188 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Print Engine TransportKit # Description Model(s)105912G-201 KIT,REFLECT

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 189105940G-013 KIT,PRESSURE ROLLER,ATMP110i, P110m, P120i105940G-014 KIT,PR

190 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Print Engine Right SideKit # Description Model(s)105940G-066 KIT,PULLEY

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 191105940G-060 KIT,GEAR,COMPD,48T/24T,48PP110i, P110m, P120i105940G-061 KIT

192 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 105940G-010 KIT,DISC,ENCODERP110i, P110m, P120i105940G-009 KIT,RIBBON/M

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 193105940G-136 KIT,C/A,ATM SENSORP110i, P110m, P120i105940G-138 KIT,PCBA,MA

Copyright Notice© 2007 ZIH Corp.This document contains information proprietary to Zebra Technologies Corporation. This document and the information co

14 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 2.2 Unpacking the PrinterYour printer ships in a cardboard carton, prote

194 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Print Engine BottomKit # Description Model(s)105940G-002 KIT,NMB,STEP M

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 195105940G-009 KIT,RIBBON/MOTORP110i, P110m, P120i105940G-034 KIT,ROLLER,PL

196 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 105940G-038 KIT,CAP,SENSOR,ATMP110i, P110m, P120i105940G-049 KIT,SHAFT,

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 197Print Engine Left SideKit # Description Model(s)105940G-030 KIT,TENSIOR,

198 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 105940G-132 KIT,INTERUPTOR,MULTIPURPOSEP110i, P110m, P120i105940G-056 K

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 199105940G-093 KIT,PULLEY,GROOVED,PPD .55P110i, P110m, P120i105940G-055 KIT

200 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Shipping CartonKit # Description Model(s)105940G-001 KIT,PACKAGING,P120

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 201Appendix FWorldwide SupportFor Technical Support or Repair Services, con

202 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Europe, Middle East, and Africa - Technical SupportZebra Technologies C

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 203Asia Pacific - Technical Support and Repair ServicesBefore returning any

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 152.3 Setting up the PrinterStep 1. Place the printer in a location that al

204 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A

16 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 2.4 Connecting PowerStep 1. Insert the power supply plug into the power

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 172.5 Connecting the Printer to your ComputerStep 1. If your printer has on

18 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 2.6 Installing the Printer DriverTo install the Printer on Windows 2000,

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 192.6.1 Print Driver InstallationInstall the Printer driver as follows:Step

20 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 4. The InstallShield Wizard will launch, and a progress window will

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 212.6.2 USB Driver InstallationStep 1. Select USB, and click the Next butto

22 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 5. The Install Wizard will show the progress of the installation.St

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 232.6.3 Ethernet Driver InstallationStep 1. Select Ethernet, and click the

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual iiiContents1 • General Description . . . . . . . . . . . . . . . . . . . .

24 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 5. Select the appropriate Program Folder, then click the Next butto

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 252.7 Changing the Printer Driver OptionsYou can change the default setting

26 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 2.7.1 General TabThe General tab Shows the printer model and lists the f

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 27Printing PreferencesPaper / Output - Specifies layout of card.• Orientati

28 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Print on both sides - Selection for single-sided or dual-sided printing.

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 29Back Overlay Varnish - Feature selection for applying overlay varnish rib

30 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Head Settings - Setting for heat adjustments on the print head. Adjustme

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 312.7.2 Sharing TabOn the Sharing tab, you can choose to share the printer

32 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 2.7.4 Color Management TabUse the Color Management tab to add, remove, o

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 332.7.6 Advanced TabOn the Advanced tab, you can choose various printer pro

iv Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 2.9 Loading Cards . . . . . . . . . . . . . . . . . . . . . . . . . . .

34 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Printer Model/Firmware VersionGives the printer model and firmware versi

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 35ADVANCED SETTINGS DIALOGUE BOXTrack: Select the track you want to configu

36 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A ToolsDialog box for testing and communicating with the printer.Command t

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 37F/W DownloadDialog box for downloading printer firmware.• Select the appr

38 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Device InformationPrinter configuration status window.Model/Firmware Ver

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 39Single FeedDialog box for disabling or enabling single-feed support.About

40 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 2.8 Loading Ribbon CartridgeThe printer requires approved ribbon cartrid

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 41Step 3. Insert the ribbon cartridge with the cleaning roller facing down,

42 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 2.9 Loading CardsTo help you load, print, and collect cards, the printer

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 43Step 3. Remove cellophane wrapper from card stack.Step 4. Holding the car

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual v5.17 Lid Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 7. Place stack of up to 100 cards into card feeder and close the ca

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 45Cards with Magnetic StripeThe magnetic encoder is a factory-installed ite

46 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Card Output HopperStep 1. Raise the printer lid and pull the output hopp

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 472.10 Printing a Test CardWith ribbon cartridge and cards loaded, your pri

48 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 2.11 Printer OperationPrinting with the printer requires the Windows pri

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 49Printing a Sample CardOnce you completed creating your sample card, you a

50 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 2.12 Packing the Printer for ShipmentIf the printer is to be shipped, us

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 513Theory of Operation3.1 IntroductionThis section includes five major topi

52 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 3.2 Card Printing BasicsThis section provides an overview description of

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 53Printing Technologies and RibbonsThere are two types of printing technolo

vi Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A

54 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A A YMCKOK ribbon has successive panels as follows:Other ribbons are avail

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 55The following figure shows how the ribbon and card move relative to each

56 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Dye Sublimation Printing (P110i and P120i only)In Dye Sublimation Printi

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 573.3 Card Path ElementsThe figure below shows the rollers that transport c

58 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 3.4 Card Movement During PrintingStep 1. The card is fed from the Card I

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 59Step 4. The card is printed.Dye-Sublimation Printing (P110i and P120i onl

60 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 3.5 Block DiagramMost of the circuitry in the Printer is on the CPU PCBA

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 613.6 CPU PCBA ConnectionsMost of the circuitry in the Printer is on the CP

62 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 634Troubleshooting4.1 IntroductionThe objective of troubleshooting is to re

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 11General Description1.1 DescriptionThis manual contains service informatio

64 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 4.2 Troubleshooting Procedures4.2.1 General IssuesThe table below offers

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 654.2.2 Print Quality IssuesThis section will help you resolve print qualit

66 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Example • There are non-printing horizontal lines (white) on the card su

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 67Example • Printing shows very pale or inconsistent results.• Possible Cau

68 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Example • Printing shows blurry printed image.• Possible Cause:Ribbon ca

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 69Example • No printing on the card.• Possible Cause:Ribbon cartridge may n

70 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Example • Irregular white lines in the print, like the ribbon is wrinkli

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 714.3 Troubleshooting the Ethernet Connection and Adapter4.3.1 Ethernet Ada

72 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 3. If the LED is slowly flashing GREEN (1 time/sec), the Ethernet A

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 734.3.2 Network Status/Activity IndicatorA bi-color Status/Activity LED ind

2Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 1.2 Features, Controls, and IndicatorsThe picture below points out some of

74 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 4.3.3 Resetting to Factory DefaultsTo reset the Ethernet Adapter configu

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 755Replacement Proceduresstill5.1 IntroductionThe following sections descri

76 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.2 Required ToolsThis section lists the tools required for the replacem

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 775.3 Removal SequenceThis figure shows the recommended removal sequence. F

78 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.4 TerminologyThe following picture, in conjunction with the Removal Se

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 795.5 Printhead Assembly Printhead RemovalStep 1. Turn the printer off, and

80 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 4. Push the Printhead Assembly in and upward.Step 5. Lift the Print

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 81Printhead ReplacementPrinthead InstallationStep 1. Record the resistance

82 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Firmware UpdateStep 1. Go to start > Printers and Faxes.Step 2. From

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 83Step 5. This brings up the Tools display. Step 6. In the “Command to send

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 3Multi-Function Control ButtonThe Multi-Function Control Button initiates s

84 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.6 Cleaning RollerStep 1. Locate the Cleaning Roller.Step 2. Note that

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 855.7 Top CoverStep 1. Press the access button in, and raise the Lid.Step 2

86 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 4. With one hand, grasp the front lip of the Top Cover. With the ot

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 875.8 LCD Display PCBAStep 1. Locate the LCD Display PCBA.Step 2. Carefully

88 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.9 Bottom CoverStep 1. Turn the printer over, bottom side up.Step 2. Wi

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 895.10 Rear CoverStep 1. With a TORX T10 driver, loosen the two screws from

90 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A 5.11 Main PCBAStep 1. With the Bottom Cover removed, the Main PCBA is vi

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 91Step 3. Carefully lift the Main PCBA out of the frame, and disconnect the

92 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A Step 6. Set the Main PCBA aside.Side 1Side 2

980584-001 Rev. A Zebra P110i / P110m / P120i Card Printers Service Manual 93Firmware UpdateStep 1. Go to start > Printers and Faxes.Step 2. From t