0/kÂkÅ3Åk¿ÅÌ×bkÂÌÎkÌ>kNÂ@Ì¥æz0lÔ@bÌ¥Êæ0ÔÌ,ÂÎkÂÅCustomer Order # 11991LManufacturer Part # 11991LB Rev. 2
2Zebra S-Series User’s Guide6\VWHP2YHUYLHZThe S-Series Printer, when connected to an appropriate ASCII data source, functions as a complete label, ti
92 Zebra S-Series User’s GuideDiagnostics — Information about what printer functions are not working. This information is used for troubleshooting.Di
Zebra S-Series User’s Guide 93Print speed — The speed at which printing occurs. For thermal transfer printers, this speed is expressed in terms of ip
94 Zebra S-Series User’s GuideTag — A type of media having no adhesive backing but featuring a hole or notch by which the tag can be hung. Usually ta
Zebra S-Series User’s Guide 95AAccessories, 77AdjustmentsBar Code Darkness, 85Black Mark Media Sensor Position, 60Label Position, 44Media Rest Positio
96 Zebra S-Series User’s GuideMMaintenance, 51Media Handling Specifications, 72Media LoadingCutter Mode, 18Fanfold Media, 18Peel-Off Mode, 17Rewind Mo
Zebra S-Series User’s Guide 97RRemoving Used Ribbon (105Se), 19Removing Used Ribbon (160S), 20Repacking, 5Reporting Damage, 7Reshipping, 8Rewind Mode,
98 Zebra S-Series User’s Guide
Warranty Statement 1Warranty InformationAll Zebra products are sold with warranties. Refer to the User’s Guide for warranty information specific to e
2 Warranty StatementTo qualify for this warranty, the printhead must be returned to the factory or to an authorized service center. Customers are not
Warranty Statement 3:DUUDQW\([FOXVLR QV&RQGLWLRQV6WDWHPHQWThe warranties provided above are the only warranties applicable. No other warranti
Zebra S-Series User’s Guide 3The standard printhead for the S-Series Printer has a print resolution of 8 dots/mm (203.2 dots/inch). Optional pri
4 Warranty Statement
4Zebra S-Series User’s Guide0HGLDDQG5LEERQ5HTXLUHPHQWVPrint quality not only depends on the Zebra S-Series Printer, but also on the print media. F
Zebra S-Series User’s Guide 58VHRI6KLHOGHG&DEOH&$87,215HIHUWR´,QWHUFRQQHFWLRQVµRQSDJH =HEUDSULQWHUVFRPSO\ZLWK)&&´5XO
6Zebra S-Series User’s Guide
Zebra S-Series User’s Guide 7ÆÏAAÏ8QSDFNLQJWhen unpacking the Zebra S-Series Printer, make sure you save all packing materials. Once the print
8Zebra S-Series User’s Guide6WRUDJHDQG5HVKLSSLQJIf you are not placing the printer into operation immediately, repackage it using the original packi
Zebra S-Series User’s Guide 9Figure 1$&3RZHU)XVH5HSODFHPHQWA user-replaceable AC power fuse is located just above the power ON/OFF swit
10 Zebra S-Series User’s Guide9$&2SHUDWLRQ1. Confirm that the voltage selector switch is set to 115 V.2. Attach the supplied power cord to th
Zebra S-Series User’s Guide 115LEERQ/RDGLQJ6HRefer to Figure 4 throughout this procedure.Note: When placing the ribbon roll on the ribbon sup
Zebra S-Series User’s Guide ii3URSULHWDU\6WDWHPHQWThis manual contains proprietary information of Zebra Technologies Corporation. It is intended sol
12 Zebra S-Series User’s Guide4. Important...To make ribbon loading and unloading easier, make a leader for your ribbon roll if it doesn’t already hav
Zebra S-Series User’s Guide 13Figure 4
14 Zebra S-Series User’s Guide5LEERQ/RDGLQJ6Refer to Figure 4 throughout this procedure.Note: When placing the ribbon roll on the ribbon supp
Zebra S-Series User’s Guide 150HGLD/RDGLQJTo load media, move the printhead locking lever to the OPEN position. Refer to Figures 5, 6, 7, and 8. Wh
16 Zebra S-Series User’s GuideFigure 5Figure 6
Zebra S-Series User’s Guide 177HDU2II0RGHFollow the instructions described in “Roll Media” on page 15.5HZLQG0RGHNote: Rewind option required. To
18 Zebra S-Series User’s Guide&XWWHU0RGHFollow the instructions described in “Roll Media” on page 15 with the exception of step 6: first route t
Zebra S-Series User’s Guide 19Figure 85HPRYLQJ8VHG5LEERQ6HTo remove used ribbon, refer to Figure 9 and follow the steps below.1. Pull the hook
20 Zebra S-Series User’s Guide5HPRYLQJ8VHG5LEERQ6Refer to Figure 10.1. Turn the knob at the end of the ribbon take-up spindle (1) clockwise un
Zebra S-Series User’s Guide 21,QLWLDO3ULQWHU3RZHU8SAfter you finish loading the ribbon and media, continue reading through “Operation” beginning on
Zebra S-Series User’s Guide iii2AOlÍyÍÏlÏÆÏÃcØYÏ ³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³¦Scope...
22 Zebra S-Series User’s Guide
Zebra S-Series User’s Guide 23%®lÃAÏ2SHUDWLQJ<RXU=HEUD66HULHV3ULQWHUNow that your printer is ready for operation, how does it work? The Ze
24 Zebra S-Series User’s Guide7UDQVPLVVLYH6HQVLQJ0RGHIn transmissive sensing mode, a sensor detects a light shining through a web, notch, or hole in
Zebra S-Series User’s Guide 253HHO2II0RGHWhen the media is in the rest (idle) position, the start of the label to be printed is slightly in front of
26 Zebra S-Series User’s Guide)URQW3DQHO.H\V3$86(.H\The PAUSE key stops and restarts the printing process. If the printer is idle (not printing) w
Zebra S-Series User’s Guide 2702'(.H\The MODE key puts the printer in configuration mode. In this mode, you can adjust the print darkness, medi
28 Zebra S-Series User’s Guide3RZHU2Q6HOI7HVWA Power-On Self Test (POST) is performed each time the printer is turned ON. This test checks for pro
Zebra S-Series User’s Guide 29Some of the printer self tests produce labels at varying print speeds. These speeds may be referred to as “inches per s
30 Zebra S-Series User’s Guide&$1&(/.H\6HOI7HVWThis self test prints a single label which contains a listing of the printer’s current confi
Zebra S-Series User’s Guide 313$86(.H\6HOI7HVWThis self test is actually comprised of four individual test features, as described below.1. The init
Zebra S-Series User’s Guide ivMedia Loading... 15R
32 Zebra S-Series User’s Guide)(('.H\6HOI7HVWNote: The CANCEL Key Self Test should be performed before this self test. Information on the
Zebra S-Series User’s Guide 33)(('.H\DQG3$86(.H\6HOI7HVWPressing these two keys at the same time, while turning the power ON, temporarily r
34 Zebra S-Series User’s Guide)(('.H\DQG&$1&(/.H\6HOI7HVWThis test prints seven pre-programmed label formats at different speeds.
Zebra S-Series User’s Guide 356DPSOH=3/,,/DEHO)RUPDWVZPL II® (Zebra Programming Language II) is Zebra Technologies Corporation’s label design lan
36 Zebra S-Series User’s Guide)RUPDW6LPSOH7H[WDQGD%DUFRGH)RUPDW6DYLQJD/DEHO)RUPDWDVD*UDSKLF,PDJHLine # Type this label format: Yo
Zebra S-Series User’s Guide 37)RUPDW8VLQJD6HULDOL]HG'DWD)LHOGLine # Type this label format: You’ll get this printout:12345^XA^LH30,30^FO
38 Zebra S-Series User’s Guide
Zebra S-Series User’s Guide 39yØÃAÏÍAcÍAOÃAÏ2SWLRQ6ZLWFKHVThese switches are located at the rear of the printer above the Signal Inter
40 Zebra S-Series User’s Guide%DQNNote: For Serial Interface Printers only.The S-Series Printer, with the RS-232 Serial Interface, uses eight mi
Zebra S-Series User’s Guide 41%DQNThese switches can manually override any ZPL II commands that affect print mode, media mode, and media type. They
Zebra S-Series User’s Guide vyØÃAÏÍAcÍAOÃAÏ ³³³³³³³³³³³³³³³³³³³³³³³³³³³³ÑOption Switches...
42 Zebra S-Series User’s Guide&RQILJXUDWLRQ0RGHThe configuration mode allows you to fine-tune the internal printer configuration settings for you
Zebra S-Series User’s Guide 43&DOLEUDWLRQNote: Perform the calibration procedure when media and ribbon are first installed and each time a diffe
44 Zebra S-Series User’s Guide$GMXVWLQJWKH3ULQW'DUNQHVVThis procedure sets the darkness of the printing on the label. Use the lowest setting
Zebra S-Series User’s Guide 45ÏlÃYlYÏÆ6\VWHP&RPSRQHQWVFigure 186\VWHP&RQVLGHUDWLRQV&RPPXQLFDWLRQV&RGHThe Zebra S-Series Pri
46 Zebra S-Series User’s Guide,QWHUIDFHVThe method of interfacing the Zebra S-Series Printer to a data source depends on the communication options in
Zebra S-Series User’s Guide 47+DUGZDUH&RQWURO6LJQDO'HVFULSWLRQVRequest To Send (RTS) is a control signal from the S-Series Printer to the
48 Zebra S-Series User’s Guide,QWHUFRQQHFWWR'7('HYLFHVThe printer is configured as Data Terminal Equipment (DTE). To connect the printer
Zebra S-Series User’s Guide 493DUDOOHO&DEOLQJ5HTXLUHPHQWVThe required cable must have a standard 36-pin parallel connector on one end, which is
50 Zebra S-Series User’s Guide6LJQDO'HVFULSWLRQVThe following chart provides a description of each of the pins in the parallel connector. A sta
Zebra S-Series User’s Guide 51-ÃlÞlÏÞlÍ"AÏlAYl2YHUYLHZThis section contains preventive maintenance information for the Zebra S-Series Pri
Zebra S-Series User’s Guide vicØÆÏlÏÆ ³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³{Toggle Positioning...
52 Zebra S-Series User’s Guide3ULQWKHDGDQG3ODWHQ5ROOHUInconsistent print quality, such as voids in the bar code or graphics, may indicate a dirty p
Zebra S-Series User’s Guide 53It is not necessary to turn printer power OFF prior to cleaning. If power is turned OFF, all label formats, images, and
54 Zebra S-Series User’s GuideExtend the Life of Your Printhead With Save-A-Printhead Cleaning FilmChall
Zebra S-Series User’s Guide 55Avoid the Contributing Factors to Premature Printhead FailureAbrasion- Over time, the movement of media/ribbon across th
56 Zebra S-Series User’s GuideHow to Use Save-a-Printhead Cleaning Film1. Remove power from the printer.2. Open the printhead, remove media and ribbon
Zebra S-Series User’s Guide 570HGLD5LEERQDQG/DEHO$YDLODEOH6HQVRUVThese sensors should be cleaned on a regular basis to ensure proper operation
58 Zebra S-Series User’s Guide/XEULFDWLRQ&$87,216RPHFRPPHUFLDOO\DYDLODEOHOXEULFDQWVZLOOGDPDJHWKHSULQWHULIXVHGLubrication of the S-Ser
Zebra S-Series User’s Guide 59cØÆÏlÏÆ7RJJOH3RVLWLRQLQJNote: The 105Se printer has one toggle; the 160S printer has two toggles.The toggle(s) sh
60 Zebra S-Series User’s GuideFigure 23%ODFN0DUN0HGLD6HQVRU3RVLWLRQ$GMXVWPHQWThis sensor position requires no adjustment or calibration by the us
Zebra S-Series User’s Guide 618SSHU7UDQVPLVVLYH0HGLD6HQVRU3RVLWLRQ$GMXVWPHQWTo adjust the upper media sensor, refer to Figure 24 and follow these
Zebra S-Series User’s Guide vii®®lcà ³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³qÑ230 VAC Power Cord...
62 Zebra S-Series User’s Guide/RZHU7UDQVPLVVLYH0HGLD6HQVRU3RVLWLRQ$GMXVWPHQWTo adjust the lower media sensor, follow these steps:1. Locate the lo
Zebra S-Series User’s Guide 630HGLDDQG5LEERQ6HQVRU6HQVLWLYLW\$GMXVWPHQWNote: This adjustment is initially set by Zebra Technologies Corporation
64 Zebra S-Series User’s Guide8. Open the printhead.9. Pull the media out of the printer until a label is positioned under the printhead. Move the ri
Zebra S-Series User’s Guide 652ÃØOlÆÏThis section contains troubleshooting charts used to localize and repair the printer when faults occur.
66 Zebra S-Series User’s GuideSYMPTOM DIAGNOSIS ACTIONPrinter stops. PAUSE light and PAPER/RIBBON light both ON.Media incorrectly loaded or not loade
Zebra S-Series User’s Guide 67SYMPTOM DIAGNOSIS ACTIONLoss of printing registration on labels.(For Peel-Off Mode)Possible media sensor or calibration
68 Zebra S-Series User’s GuideSYMPTOM DIAGNOSIS ACTIONLong tracks of missing print on several labels.Wrinkled ribbon. See “Wrinkled ribbon.” on page 6
Zebra S-Series User’s Guide 69SYMPTOM DIAGNOSIS ACTIONChanges in parameter settings did not take effect.Parameters are set or saved incorrectly.Reload
70 Zebra S-Series User’s GuideSYMPTOM DIAGNOSIS ACTIONLabels are jamming in cutter, or labels are being cut more than once.Cutter is dirty. Follow cut
Zebra S-Series User’s Guide 710®lYyYAÏÆ3ULQWHU6SHFLILFDWLRQV3ULQWLQJ&RQVLGHUDWLRQV3ULQW6SHHGVProgrammable constant printing speeds of 2&qu
Zebra S-Series User’s Guide viii
72 Zebra S-Series User’s Guide0HGLD+DQGOLQJ• Tear-Off Mode: Produced in strips.• Peel-Off Mode: Requires Peel-Off option or Media Rewind option. L
Zebra S-Series User’s Guide 735LEERQ=HEUD3URJUDPPLQJ/DQJXDJH,,=3/,,%DU&RGHVRibbon Width105Se 160SZebra recommends using ribbon at least a
74 Zebra S-Series User’s Guide6WDQGDUG)RQWVThe scalable smooth font (CG Triumvirate™ Bold Condensed) is expandable on a dot-by-dot basis, height- and
Zebra S-Series User’s Guide 75Font Matrices for 6 dots/mm PrintheadF o n t M a t r i x (in dots)Type Chara
76 Zebra S-Series User’s Guide6WDQGDUG3ULQWHU)RQW([DPSOH3K\VLFDO(OHFWULFDO• 115 VAC +15%/-20% or 230 VAC +15%/-15%; 48-62 Hz• 5 Amps @ 115V, 3 Amps
Zebra S-Series User’s Guide 77&RPPXQLFDWLRQV,QWHUIDFH• RS-232 at 110 to 19,200 baud (select from standard rates). Baud rate, data bits, parity,
78 Zebra S-Series User’s Guide
Zebra S-Series User’s Guide 79%®ÏÆ3HHO2IIYour printer may be equipped with the peel-off option. In the peel-off mode, only the label backing rewi
80 Zebra S-Series User’s Guide)DQIROG6XSSO\%LQYour printer may be equipped with an optional internal fanfold supply bin. It is used to load fanfold
Zebra S-Series User’s Guide 812SWLRQDO3ULQWHU)RQWVThe S-Series Printer can be optioned with character fonts in addition to those which are standard
Zebra S-Series User’s Guide 1ÏÃcØYÏ6FRSHThis user’s guide contains descriptive information and operational instructions for the Zebra 105Se and
82 Zebra S-Series User’s Guide9$&)DFWRU\6HWXSYour Zebra S-Series Printer is factory set for 230 VAC operation if requested when the order is
Zebra S-Series User’s Guide 83®®lcà9$&3RZHU&RUGDepending on how your Zebra S-Series printer was ordered, a power cord may or may not
84 Zebra S-Series User’s Guide$6&,,&RGH&KDUW
Zebra S-Series User’s Guide 85$GMXVWLQJ'DUNQHVVIRU´,Q6SHFµ%DU&RGHVAll direct thermal and thermal transfer materials do not use the same
86 Zebra S-Series User’s Guide/DEHO'DUNQHVV/HYHOVToo Dark — Dark labels are fairly obvious. The normal bar code bars increase in size, and the
Zebra S-Series User’s Guide 87Figure 29
88 Zebra S-Series User’s Guide2SWLRQDO3ULQWHU)RQWVYour printer can be optioned with character fonts in addition to those that are standard in the un
Zebra S-Series User’s Guide 89Scalable Smooth Fonts (Optional)Figure 30Bitmap Smooth Fonts (Optional)Figure 31
90 Zebra S-Series User’s GuidePoint Size ExamplesFigure 32
Zebra S-Series User’s Guide 91ÆÆAÃáAlphanumeric — Indicating letters, numerals, and characters such as punctuation marks.Backfeed — The printer pul
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